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2800 Automatic folder gluer machine
Product introduction
ZXJ series full automatic viscous box machine is designed for the replacement of pure manual paste box forming business. For the most part, for example, the current domestic packaging enterprise is pure manual work, this leads to paste box forming processes across the enterprise become more of choose and employ persons, covers an area of large, low efficiency and poor quality, especially the domestic corrugated carton glue, glue, glue rickety problems emerge in endlessly, to the enterprise production management, economy, reputation has brought a lot of disadvantage. For these reasons, our company developed ZXJ series automatic box gluing machine, this machine compared with manual paste box can save a lot of artificial, saving the cost of half glue, and glue is not glue, small investment, low malfunction and can reduce the dependence on skilled workers, but also save the production space, for efficiency, quality, double harvest. Color printing plant, paper products factory and other packaging enterprises will be able to help you with this machine.
A. Adapt to corrugated board A, B, C, AB, lenz, three and five layers of cardboard.
B. Reduce manpower dependence, replace nail box homework.
C. The glue is not uniform and easy to dry and clean.
D. The cartons with good paste are strong, smooth and clean.
E. Fewer people, fast speed, 2 people on paper, 2 people tied, 2 people back and forth, 8 hours more than 100,000.
Paper Feeding, Folding Gluing Unit
1.The main motor adopts frequency conversion speed regulation, the system is noiseless, and the speed regulation is flexible and stable.
2. Adopting belt suction and paper feeding method, 8 wind boxes can adjust the air volume arbitrarily, so that the paper
feeding is accurate and reliable.
3. Adopt high-end electromagnetic clutch brake system, so that the paper feeding part can be
controlled separately, and the operation is simple and convenient.
4. The front baffle and paper feeding belt of the paper feeding section can be adjusted from left to right, and the front paper feeding section can be adjusted electrically, which is convenient and quick to meet the paper feeding requirements of cartons of various specifications.
5. The eccentric wheel adjusts the gap, which is suitable for cardboard with multiple specifications and thickness. Suitable for cardboard thickness 3-8mm.
6. Adopt the gluing method under the knurled wheel, the gluing wheel can adjust the width of the glue, the glue is uniform, there is no leakage, and the glue is saved;The gluing speed is synchronized with the host machine, which reduces the friction between the rubber wheel and the cardboard and extends the service life of the rubber wheel.
Folding Unit
1. Linked with paper feeding department, frequency conversion speed regulation.
2. Lmported high-friction belts and timing belts are used to transport the cardboard, which automatically folds, effectively avoiding the shearing phenomenon caused by the different thickness of the cardboard or the different tightness of the belts on both sides.
3. The folding part is equipped with a cardboard correction device, an indentation correction device, and a snap correction device, which can effectively compensate and correct the phenomenon that the fold line is not in place during the grooving process and avoid the occurrence of scissors.
4. Adopt the vacuum suction method to feed the paper to ensure that the cardboard is neatly fed and not skewed
5. The folding speed is 180m/min.
6. The folding beam has a four-point pneumatic locking mechanism to ensure stable operation of the folding beam.
Pre-folding Unit
Using patented technology Mitsubishi servo motor and timing belt to drive three clappers, to achieve the same
paper correction device for chasing shots, minimize the damage of the cardboard, perform secondary compensation and correct the phenomenon of not in place, eliminate the scissors mouth, and make the nail box more perfect. Main motor Japan Mitsubishi servo motor. The paper conveying belt adopts the famous domestic brand belt. The servo motor drives the clapper through the timing belt to realize the alignment of the carton, making it easier to accurately control the clapper.
Stitching Unit
1. Using synchronous belt conveyor, PLC control, touch screen adjustment, (such as: nail box page, glue box page:used for nail box, glue box exchange: stage display: nail box speed and work output can be viewed when nailing the box. ) Convenient, fast and accurate.
2. It has a flapping correction device to compensate and correct the lack of position of the box piece, effectively reducing the occurrence of scissors.
3. Adopt swing nail head to effectively improve the quality of nail box.
4. Adopt standard 17#(2.0*0.7mm) 18#(1.81*0.71mm) nail wire, size tolerance: +0.02mm, reliable quality 20kg wire reel, reduce the number of wire changes and improve production efficiency.
5. With order memory function, it can effectively reduce the time of order change adjustment and improve production efficiency.
6. Nailing speed 1200 nails/minNail angle 45 degreesNail distance range 30-120mm
Counting&Delivery Unit
1. After the glued carton is finished, it will be patted, counted, stacked again and sent out automatically.
2. With differential correction, the accumulation speed is 130m/min.
3. Pneumatic method is adopted for counting and pushing out, which is reliable, accurate and fast.
4. Equipped with an emergency stop switch to avoid waste of cardboard in emergency situations and for safety design.
Electric Control Unit
1. Use touch screen to input various carton data, complete specification adjustment and order change,simple operation and reliable action.
2. It can input data without stopping the machine, automatically count and output accurately.
3. Total installed capacity: 30KW
The electric control system adopts the latest PLC computer automatic control system of Japan's Mitsubishi, from gluing, folding, sorting, staple box, paper delivery, automatic detection and control, and Japan Fuji contactor.
The man-machine interface display system can display various working conditions, point out where the fault occurred and propose solutions. Equipped with a variety of safety protection devices, sound and light alarms when failure occurs, and automatically shut down to ensure the safety of man and machine.